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PDB 56

Construction Project
Underground Railway Essen - Contract Section 32/33
Location
  • Essen
Client
  • City of Essen
Planning
  • Metropolitan Railway Construction Office of the City of Essen
Investment volume
  • approx. DM 187.0 million
Construction time
  • 72 months
Activities
  • Construction management
  • Contract management
  • Technical coordination
Structures constructed
  • Starting shaft in open construction with 18,800 m³ shaft excavation
  • Two one-track tunnels (L = 3,400 m) with 100,000 m³ tunnel excavation
  • Two emergency staircases sunk in caisson construction
  • Two stations in open construction
  • Destination shaft with NÖT tunnelling (L = 248 m) under compressed air
Construction method
  • TBM as earth pressure balanced shield (EPB)
Special features
  • Tunnel shield method using the earth thrust principle for the line area in the tunnel
  • First-time use of an earth-thrust shield in Europe (Øe = 7.12 m)
  • Immediate support of the rock mass by the use of extrusion concrete capable of flowing easily under high concrete pressure during concrete installation (hydraulic presses)
  • Spray concrete construction under compressed air in station area
  • Use of tunnelling excavator
  • Tunnelling using New Austrian Tunnel construction method, making use of reasonable cross- section breakdowns
Utilization
  • Underground railway tunnel for the City of Essen
Construction
  • Provisional expansion of the tunnel line using extrusion concrete (d = 30 cm)
  • Installation of a tunnel inner shell using concrete impervious to water
  • Tunnel inner shell in station area out of steel fibre concrete (d = 35 cm)
Geology
  • High groundwater level
  • Drastically changing levels of the individual ground levels of clay and water-saturated silt
  • Organic elements and mud inclusions